OEM/ODM Photochemical Etched Wear-Resistant High-Resolution Industrial Dials
Dials Overview
Xinhsen specializes in manufacturing precision-etched dials for instrumentation, control systems, and industrial equipment. Our chemical etching process produces burr-free dials with razor-sharp markings that outperform laser engraving or screen printing in longevity and clarity. Ideal for applications requiring precise readability under harsh conditions.
Key Advantages
✔ Sub-micron precision - Crisp markings down to 0.01mm line width
✔ Material versatility - Stainless steel, aluminum, brass, specialty alloys
✔ Wear resistance - Etched markings won't fade or rub off
✔ Custom designs - No tooling costs for prototype iterations
✔ Multi-layer assemblies - Integrated backlighting windows
Dials Specifications
| Parameter | Specification | Tolerance/Capability |
| Materials | 304/316L SS, 6061 Al, C2600 Brass, Ti | Custom alloys available |
| Thickness | 0.1mm - 2.0mm | ±0.01mm |
| Marking Resolution | 0.01mm line width | ±0.002mm |
| Surface Finish | Matte, Brushed, Mirror | Ra 0.1-3.2μm |
| Plating Options | Ni, Cr, Au, Black Oxide | MIL-STD compliant |
Design Features
• Scale Types: Linear, rotary, logarithmic, custom patterns
• Marking Options:
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Etched+filled (permanent contrast)
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Through-holes for backlighting
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Tactile indicators for blind operation
• Special Features:
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Integrated mounting flanges
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Wear-resistant ceramic coatings
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QR code/Serial number marking
Performance Data
◈ >50,000 cycles abrasion resistance (per ISO 9352)
◈ 180° viewing angle without glare
◈ Withstands 500+ hours salt spray (ASTM B117)
Applications
▸ Industrial Controls: Valves, pressure regulators
▸ Aerospace: Cockpit instrumentation
▸ Medical: Diagnostic equipment dials
▸ Transportation: Dashboard controls
▸ Energy: Pipeline monitoring gauges
Quality Assurance
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100% optical inspection (10x magnification)
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Material traceability (EN 10204 3.1)
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Contrast ratio testing per ISO 15008
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RoHS/REACH compliance
Production Capabilities
✓ Prototypes: 5 working days
✓ Volume production: 500,000+ units/month
✓ Panel sizes: Up to 600×1200mm
Why Xinhsen?
• True digital process - No degradation in marking quality
• Medical-grade cleanrooms for critical applications
• In-house tooling - Fast design changes
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OEM ODM Photo Chemical Etching Wear Resistant High Resolution Industrial Dial Images
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